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Purchasing: Not everything you need can be purchased locally. Sometimes you have to order business supplies over the internet or by phone. Many businesses offer discounts if you buy in volume, if you pay cash or pay within a set amount of time. Take advantage of these if possible. For instance, purchasing boat nails. If you need a gross of boat nails for one boat, but know that you're going to be building ten, you will save a lot of money if you buy 10 gross and get the discount. Make sure you ask businesses about this. Also, repeat customers are often given a discount. If you register your business with the state (the requirement varies from state to state, but it's good thing to do anyway) then you will be assigned a business tax number. With that number you can buy wholesale and not have to pay sales tax. Purchasing and cost control for Small Business
State Registration of Business Name and Licensing: Why should you register with the state? Because then your business name becomes
yours. No one else in the state can use the same name. You can get it trademarked
with the Federal government and then
no one else in the USA can use it. Some states require collection of sales tax. If
you sell the boats yourself then you must collect the tax. If you sell them through
a dealer, then the dealer has to deal with the tax. This is not the same as a business
license. Many cities, counties or states require you to have a business license for
certain types of businesses. Mostly this is retail but it varies from state to state.
Again check your state government web site.
Warranties on your product: If you
offer a warranty on your boat you should know about the Magnuson-Moss
Warranty Act. It is a Federal Law that states your responsibilities as
warrantor. Basically it says that if you offer a warranty you must honor the terms of the
warranty. The warranty must be in writing and you must give a copy to the customer.
This sounds obvious but unfortunately the boating industry is notorious for how it handles
warranties.
You also have a responsibility under Federal Law that
requires you to correct safety defects or defects that create a substantial risk of
injury. See the link to
Defect Notification Recalls. There is an article from Professional Boatbuilder Magazine Number 103
Oct/Nov 2006, Fine Product.
Failed Startup. Professional Boatbuilder.
This is a good example of someone who is a great
boatbuilder, but didn't take all the business into consideration. The state of North Carolina
has a very good guide
to starting a business. Much of what is in it applies anywhere
you wish to start a business
Remember this. A boat builder thinks he
is in business to make boats. But, a business man knows he is in business to make
money. If you are not in business to make money, then you are not going to be in
business very long.
Other Business Considerations:
Paying yourself and others:
Now that you have made a profit, you have to consider what you are going to do with the
money. The first consideration is, are you going to pay yourself? How much are you
going to take out as salary? Obviously you have living expenses, especially if you have a
family. Like all of us, you want to provide for them, and save something for your future
and your children's future. But is it better to take it out now, or to reinvest it
into the business to make it grow? This is something only you can decide. You have
to take into account your financial situation and decide the best course of action. On the other hand, if you want your business to grow, you
need to reinvest in the business. Maybe you need a bigger space, or a piece of equipment
that will save you labor? Maybe you have an order for a bigger boat and need materials,
supplies and equipment you don't have. Possibly some piece of equipment has worn out
and needs replacing. All of this has to be taken into consideration. Now you're business is growing. You can only
fill so many orders, and you have more orders than you can fill? What do you do? Do
you hire labor to help? If you do, then you need to know the following. What wage will you pay? How much is labor going to
cost you and will your business still be profitable? Do you know the fair labor laws in
your state? Many states have laws about hours, overtime, breaks, what you can and can't
ask an employee to do, and
some
states have laws about wages. In addition to that there are the Federal Minimum Wage laws.
How will you pay Social Security and Medicare taxes for
this person. Will you be able to offer them any benefits such as life and medical
insurance? If you offer medical you may need a
National Standard Employer Identifier
(NSEI) from the Department of Health and Human Services.
Since I wrote the above the Congress has passed the Affordable
Health Care Act
http://www.healthcare.gov/. This may affect your business.
However, small businesses (the number of employees, not the volume
of your business) may be exempted. But you need to check it out.
You will need to find out about deducting Federal and
State taxes and how to report them. You
may need to get a Federal Employer ID Number.
If you decide to hire immigrant labor how do you make
sure you don't violate
laws on hiring immigrants?
Pricing your Product: If you
have been tracking your costs, then you have a pretty good idea of what it costs to build
the boat. But did you keep track of your labor? How many hours of your time
went into the actual building of the boat? Most businesses also add overhead
costs to the cost of producing a product. How much of that are you going to add.
Your cost = Materials + Labor
Cost + overhead.
Your price = Your cost + markup for profit.
Only you can decide how much a markup there should be for profit. This is known as Profit
Margin.
Typically in a volume production fiberglass boat
manufacturing business, profit margin is about 5% to 10%. The smaller the business
and smaller the volume the higher the profit margin has to be to make any money. Do you
add 50% or 100%. You have to decide what you can live with. Profit Margin is how you
earn money on your product, so think about this. Ask other builders how much they markup
their boats.
While you are thinking about how much you will charge,
also think about how you are going to collect payment. Too many boat builders have lost
money because a person ordered a boat, and then changed their mind after it was
built. That is money out of your pocket. Are you going to ask for cash up
front? Many boat builders ask for half up front, and half on delivery. Make sure you
get the terms of the deal in writing. See Legal Considerations. In the
contract, provide for any changes the customer might make while the boat is being
built. You need to specify how these changes will be paid for. Have an attorney draw
up a contract for you. Or if you are brave enough there a simple contracts available
that you can modify and use.
Paying Loans or Credit: Where are
you going to get the money to start your business? If you get a loan to finance your
business, part of your cost of doing business is repaying the loan. Obviously how much
this is depends on the amount of the loan, the interest rate , and how long you have to
pay off the loan. Some people mortgage their homes to get business loans. This
is not a good idea. If the business fails you are still held responsible to pay off the
loan. If you can't make the monthly payment, the bank can take your house. So be
careful about getting loans. If you need collateral to secure the loan, try not to use
your home as collateral. Try to get what's called a signature loan. A
signature loan does not require collateral. You still have to pay it, but you won't
lose your home. Getting back to credit cards, this is how many small businesses finance
the startup of their business. They max out their credit cards. The interest rate
can be considerably more than a bank loan but they won't ask for collateral. But, you may
spend many years paying off the credit card debt. If you do use a credit card for
your business, use it only for your business! Never use it for personal purchases! Keep
your business credit separate from your personal credit. Others have financed their startup by borrowing from
family and friends. If you succeed, this can be a good way to get started, but if
you fail it's a good way to lose family and friends. Only you can make these decisions.
Inventory and Inventory cost:
One thing that any manufacturing business has to consider is how much inventory to keep on
hand. There are two kinds of inventory. One is the materials, parts and supplies you
purchase to make your product. The other is the product you make, called finished
goods.
Materials, Parts and Supplies: Most
large companies today keep minimal inventory on hand, only enough to get them through an
emergency for maybe a day or two. This is calledJust-In-Time
inventory management. It means that they place orders that arrive just in time to be
used up until the next order arrives. Inventory arrives on a daily basis. This
allows them to eliminate storage and management of inventory. However this is hardly
practical for the small business. Is there a better way?
Many small manufacturing business and job shops use
bins. You have two bins for each item in inventory. When the first bin is empty you
order to fill that bin and work out of the second bin. When the order comes in you fill
the first bin, but keep working out of the second bin until it is empty. Then you order
more to fill the second bin and go back to working out of the first. You can do the
same thing by having one bin and ordering when it is half full but it's easier to know the
order point if you have two bins. Over time you will learn how long each bin
lasts and can adjust so that your order comes in just before the bin you are working from
runs out.
This way you can reduce inventory cost by purchasing only
the amount you need.
Another way to reduce inventory cost is to reduce the
amount of waste. Waste is simply what you don't use. There are hundreds of
ways to reduce waste and most just require a little thought. For instance if you are
building a boat using plywood panels, how many pieces can you get out of each panel. If
you are working from someone else's design they may have already figured this out. If it's
your design then it will save you money to spend some time determining how you can use all
of your materials. If you are building fiberglass boats you should have already determined
exactly how much glass and how much resin goes into each part of the boat. Resin price
fluctuates with the price of oil so it is best to know just how much you need. If you have
left over wood, don't toss it out. You may be able to use it for small parts in another
boat. Or if you can't, you might be able to sell it to someone who can. The
point is to think ahead and purchase only what you need to keep on working. You
don't need to be standing around, or have workers standing around doing nothing for want
of something to do the job. So make sure you have only what you need, but also know when
to order so that you don't run out before the job is finished.
Finished Goods: The other kind of
inventory is the product you make. If you only build to order, that is, you take an order
before you build, then you would not have unsold inventory sitting around. But if you
decide to do a production line type of manufacturing, it is likely you will have unsold
inventory at the end of the year. The best practice is to not have any unsold
inventory. Some manufacturers who sell through dealers, have dealer meetings in the
winter and take orders from them for the next years production. This minimizes
unsold inventory. But if you sell factory direct, that is you have your own showroom
and sales staff, then you must learn by trial and error how many boats you will sell each
year and try to project ahead so you minimize the amount of unsold inventory. Why?
Unsold inventory takes up space and there are costs associated with storing it. It
also has to be listed as inventory on your taxes. It is also money you have spent but have
not recovered by selling the boat. So it is best to keep unsold inventory to a minimum. Of
course if you have your own showroom then you are going to have some unsold inventory, at
least the boats that are sitting on the showroom floor. This is another thing you will
learn about by taking business courses. There are specific courses offered in
inventory management, but it is also covered in most basic business courses. Offsite Links Referenced in the Text |
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